Inside Bomb Squad Academy: Michelle Khare's Week Learning to Disable a Bomb in a 65-Pound Suit

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Overview

In this episode of Challenge Accepted, Michelle Khare spends a week training with the Arapahoe County Sheriff's bomb squad. She is building toward a final test: approaching a suspicious device alone in a 65-pound bomb suit, diagnosing it, and rendering it safe before it "detonates." Along the way the bomb technicians take apart the movie version of their job. They almost never cut a red wire, almost never put their hands on a device, and spend most of their effort working out how to avoid touching it at all.

16 min read
1:21

The Physical Agility Test

The week opens with Khare meeting two instructors, Brian and Brad. They joke that the squad has a lot of Brians and, so far, no Michelles. Her first task is the physical assessment every new recruit goes through. She has to cover a quarter mile in the full bomb suit while completing a series of tasks that test endurance, dexterity, and memory, all in under 17 minutes. If she fails, she can't continue the academy. The instructors explain that this rule exists because her body would not be able to safely handle the mental and physical strain of the 65-pound suit.

They describe the purpose bluntly: the test is meant to stress the candidate on purpose, because a bomb tech's brain has to keep working while the body is exhausted. The helmet has a nickname, the "dumb bucket," because once it goes on, much of what you knew "just kind of goes out the window." Recruits have to concentrate hard to remember things. So before the test starts, Khare is given a number, "one," which she will have to recall later.

Putting on the suit is a struggle in itself. The instructors warn that it will feel briefly like it's choking her as the weight settles on her shoulders for the first time. Khare says her head feels like it's inside a bowling ball, and that she feels "like a drunk Michelin man." Then comes a detail she hadn't been told: the test starts with her lying on her back. The instructors explain that this simulates being knocked over by a blast and having to get back up.

3:38

The Long Walk and the Obstacles

The first stretch is a walk that represents what bomb techs call the Long Walk. On a real call, the technician leaves the team at the truck and approaches the objective alone with their equipment. One instructor calls it "possibly either the scariest or the best part of being a bomb tech." He describes walking at least 300 feet while thinking about what you'll find, how to keep yourself safe, and how to keep the public safe. Khare's immediate problem is more physical: the weight on her lungs makes breathing difficult.

Each obstacle is modeled on a situation a bomb tech might meet on the job. Khare expected the weight to be hard. What she didn't expect was how much the suit limits her vision. An instructor notes she probably can't see past the top of the chest plate, and points out that she is reaching for a pole she can't actually see. She carries heavy, awkward equipment, does another lap of the track, and then, exhausted, has to remember her number from the start and point a laser at it. On the next lap she decides to try running, which surprises the instructors. She compares it to deadlifting and running on a treadmill at the same time. She says she spent the weeks beforehand doing strength training to prepare.

Next is the "monkey board," a sheet of plywood with basic mechanical tasks: open a lock, undo a bolt, remove screws, and strip insulation from two wires and twist them around an eyelet. Khare says she feels "like a baby" doing it. The instructor remarks on how much the suit makes simple tasks harder.

The last element is a stair climb to push her heart rate up. At the top, she gets 20 seconds to look all the way around a suspicious device and memorize as much as she can. Afterward she has to report back at the truck. She finishes in 15:43, well under the limit, and describes how she feels as "awful." From memory she reports a green light on top, a red light below it, a label reading something like "a lift for you" with red tape, and a red bar underneath. She passes.

7:23

The Fear Test: A Children's Puzzle in the Dark

Within minutes she has to suit up again for a second assessment. The instructors say this one is designed to test her ability to work around fear. She wears a hazmat suit to simulate a chemical threat, the bomb suit over that, an SCBA air bottle on her back, and a gas mask on her face. An instructor estimates all this gear nearly doubles her body weight. She says her legs are shaking just from standing.

She is then sealed inside a dark shipping container and given what the instructor calls "an incredibly simple children's puzzle." He predicts it will take her "a ridiculously long amount of time." Inside, Khare describes feeling claustrophobic and says the gear seems to get heavier by the second. The instructor explains why the task is hard. The gas mask and the visor of the EOD 10 helmet restrict her vision, and breathing SCBA air isn't natural, so the wearer must constantly think about conserving air and staying calm. He estimates she has roughly 25 to 30 minutes of air. Khare describes her method: decide what to do, look away, "and pray that my hand does what I just thought." She finishes in about 14 minutes, which the instructor calls an excellent time. With both physical assessments passed, she moves on to the practical side of the work.

10:29

Forgetting the Red Wire

The instructors start by correcting what they call the biggest misconception about bomb squads. It comes from the media: walking up to a device, putting your face next to it, and cutting the red wire. One instructor says they are "almost never" going to go down and put their hands on a device. Unless there is a human life that can't be moved away from the suspicious item, he says, he won't touch it until he knows it's safe.

Khare says this is when she realized her idea of bombs was "almost entirely based in fiction." The instructors explain that real devices don't look like sticks of dynamite with a timer and a red wire running to a detonator. They look like boxes, backpacks, and everyday items. The video describes improvised explosive devices (IEDs) as collections of components, often ordinary objects, that work together to cause damage or injury. The bomb tech's job is to separate those components so the device can no longer function.

11:31

The PAN Disruptor

The main tool for that separation is a PAN disruptor, short for "percussion actuated non-electric." The instructor tells Khare she doesn't need to remember the full name. The goal of disruption, he says, is to make the components stop touching so they can't work together. The device he shows her is essentially a 12-gauge shotgun barrel. A blank goes in, and the barrel is filled with water. The laser she aimed during the agility test corresponds to aiming this tool. When fired, the water shoots into the package and expands, ripping it apart and, hopefully, breaking the circuit. Khare summarizes it as "literally shooting a water projectile at a bomb," and the instructor agrees: for the most part, yes.

12:11

X-Ray First

Before any disruption, the team has to determine whether a suspicious package is actually an IED. That means confirming it has all the components needed to detonate. The first step on any bomb call, they explain, is an X-ray. A panel goes behind the package, X-rays are shot through the package onto the panel, and the tech retrieves the panel without touching the package. Back in the truck, a scanner develops the image.

Khare practices reading an X-ray of the box from the agility test. With some prompting, she identifies a battery and an LED, which is one of the lights she saw sticking out of the box. She first guesses a measuring tape, but it turns out to be a kitchen timer. Last is a toggle switch, which the instructor helps her recognize by asking if she has ever taken the cover plate off a light switch at home. The instructors stress that this training box isn't a bomb, since it contains no explosive material. It is just an example of what she might see in the final challenge.

13:52

Driving the Robot

If an X-ray shows an IED, the next step is moving it away from property and people. The safest way is with a robot. Khare meets Rob Porath of the bomb squad. She asks if he goes by "Bob," since everyone's name seems to start with B, and he says many of the guys call him Bobby. He explains the reasoning plainly: robots let the team analyze an item without sending a human down. If a robot gets blown up, it's expensive, "but they're not a human."

He teaches her the controls: a single stick for driving and turning, multiple cameras including one on the gripper, and buttons that move the arm and shoulder together or just the wrist. She practices by picking up a water bottle.

Then comes an obstacle course that she has to run using only the robot's cameras. The rules: don't hit any cones, don't fall off a wooden bridge, find the suspicious item at the end, pick up the pipe bomb, and put it in a fragmentation bag. The final rule is "do not break my robot." Porath says this one costs $75,000. Khare finds the camera perspective very hard to use and says her depth perception is off. She gets through the course and grips the pipe bomb, but she drops it right at the finish line. The instructor treats that as a potential explosion where you don't want one.

17:54

Rigging

Robots aren't always available. When they aren't, bomb techs use a much more dangerous technique called rigging: moving a device with ropes and hardware from a distance. The instructor demonstrates with a box. A rope tied straight to it would snag on obstacles, so the rigging kit includes pulleys to change direction. One pulley is designed to break open when a ball fixed on the rope passes through it. Khare clips a carabiner to the box handle, walks back, and pulls. During the demonstration the box changes direction and comes right back toward her. She asks why this is better than just picking it up. The answer is that moving the device at all can still set it off, so a person carrying it is in much more danger. The video stresses that rigging needs precision because a small miscalculation could be devastating.

19:17

What the Suit Doesn't Protect

The video notes that bomb suits keep improving. An instructor describes an old suit in the sheriff's office museum as a cross between an Iron Man suit and a knight's armor, with literal eye slits. But even modern suits leave the hands and feet exposed. The technicians don't wear gloves in the suit, and their feet have little protection. One technician says that if something goes wrong, even if he survives, he might lose his hands or feet or suffer severe injuries. He calls it a reality he has had to accept, and that his family has had to accept as well.

20:04

At the Explosives Range

To show her what's at stake, the squad takes Khare to their explosives range for a controlled demonstration. They emphasize that the tests are still treated as seriously dangerous. They start with very small charges. Khare learns the firing procedure: hold "charge" until a green light comes on, press "fire," and before that, check left, downrange, and right and call "fire in the hole" several times. The first small blasts make a lot of smoke. She jokes, "happy 4th of July," then gets visibly startled by louder ones.

Then they move to what they call big charges. They clarify that this means not a large amount of material, but very powerful material. They use ammonium nitrate mixed with fuel, which the video identifies as most likely the explosive used in the Oklahoma City bombing. The video describes that attack as a car bomb outside a federal building that killed 168 people, including 19 children. The instructor notes that this material looks very much like lawn fertilizer pellets but becomes explosive when mixed with fuel. The demonstration is meant to show what a small amount can do, so viewers can scale it up to someone with thousands of pounds.

After the detonation, the instructor points out the depth of the crater and says it came from about 12 pounds of ammonium nitrate. By comparison, Oklahoma City involved roughly a rental truck full. The blast also blew out a window on the production team's vehicle. Khare says she now understands what she's up against and why rendering a device safe quickly matters so much.

23:07

Why a Bomb Squad Exists

One officer reflects that it's unfortunate a bomb squad is needed, but that human history shows people "are going to do bad things." The video includes archival news audio about the Boston Marathon bombing and the World Trade Center garage bombing. The officer notes that explosive devices can target police, civilians, and many other groups, and describes his own goal as a police officer as helping protect the community and solve problems. Khare says that although her final challenge won't involve a real explosive, imagining doing it for real is "absolutely terrifying."

24:13

The Final Challenge

The final scenario is meant to be as close as possible to a real response. A local fire department recently fired an employee who then made several threats. The chief found a toolbox-like package under his car, right under the driver's-side tire. Khare must enter the parking garage, find the item, determine whether it's an active IED, and render it safe if it is.

She asks if she'll have comms in the suit. The answer is no. Someone could build a device that reacts to radio frequencies, so a radio transmission could set it off. She makes the Long Walk alone. She says every step "feels like molasses," that her body is very hot while her hands are freezing, and that she has trouble seeing. She places the X-ray panel and positions the X-ray. She is unsure she got it right, and has to move away within 60 seconds of setting it. She says the residual fatigue from the week is catching up with her.

The image comes out. She identifies a battery connected to a switch, and with the instructor's help recognizes it as a micro switch. The wires lead into "something dark and mysterious" that they agree looks like it could be a plastic explosive. The instructor walks her through the logic. The switch is triggered when the lid opens, so the one thing she must not do is open the lid. With the device confirmed as an active IED, she has to use rigging to move it away from the vehicle. The device isn't a real explosive, but it is fitted with sensors and alarms. If it would have detonated, the alarm goes off and she instantly fails.

The rigging is long and tense. She says she thought it took about three hours; it was about an hour. She gets the package to the target location and sets up the disruptor. After the fire-in-the-hole calls, she presses the button. When they inspect the result, the battery, the initiator, and the explosive have been separated, with the team noting the pieces are around 25 feet apart. The mission is accomplished.

The squad gives her a plaque naming her an honorary member of the Arapahoe County bomb squad, and thanks her for bringing attention to their work. Khare says she hopes viewers understand what a privilege it is to have a bomb squad in their communities. She closes with her own description of the suit: it feels like being Boo from Monsters, Inc. in her monster disguise, "except that costume weighs 65 lb."