Does the Ferrite Core on a Power Cable Actually Do Anything? Measuring Conducted Noise

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Overview

Many power cables for appliances, switching power supplies, and computers have a ferrite core attached. Most people use these cables without thinking about the lump. In this video, Ichiken asks how much that ferrite core actually reduces noise, and tests it with the measuring equipment they have available. They also compare it against other countermeasures: a larger ferrite core, a dedicated AC line filter, a noise-cut transformer, and power supplies that produce less noise to begin with.

8 min read
1:29

What the ferrite core is supposed to do

Ichiken first compares a normal power cable with one that has a ferrite core. Inside the molded section, the ferrite is split into halves that clamp shut around the wires. This forms a magnetic path that acts as a filter. Because the core surrounds all the conductors together, its main effect is on common-mode noise.

They then separate the two main kinds of noise. Conducted noise comes from a source such as a switching power supply and travels out through the power cord connected to it. Radiated noise is emitted into space from the source. According to Ichiken, a ferrite core on a power cord mainly attenuates conducted noise, and it does this by converting the noise into heat in the ferrite.

The practical purpose is to keep noise from spreading. If conducted noise is attenuated at the cord, less of it reaches other products plugged into the same power strip. Strong noise could otherwise make that other equipment malfunction. The core also works in the other direction, reducing conducted noise that comes in from outside.

Ichiken adds a caution. A ferrite core on the supply line does not reduce the noise the source actually generates. It only stops some of that noise from getting out, or from getting in. To reduce the noise itself, the root cause has to be removed, although they acknowledge that is sometimes difficult.

3:52

The measurement setup

The test chain has four parts. A noise-cut transformer connects to the AC mains and supplies relatively clean power by removing noise from other equipment. Next comes a LISN (line impedance stabilization network, described in the video as a pseudo power supply network). The LISN removes conducted noise arriving from its input again. It also has a terminal that outputs only the conducted noise coming from the device under test. The device under test, the noise source, plugs into the LISN, and the measuring instrument connects to that terminal.

Conducted noise is usually measured with a spectrum analyzer. Here Ichiken used the spectrum analysis function of an oscilloscope. They also note a limitation. For reproducibility, conducted noise tests are normally done with the setup placed on a grounded metal plane, but they could not do that because of equipment constraints. This point comes up again when they interpret the results.

5:05

A dubious switching power supply as the noise source

The first device under test is a switching power supply Ichiken had lying around. It has no PSE mark, and from the circuit they could see no noise filter on the power input. They describe it as a bad supply that looks likely to spread all kinds of noise.

Before connecting anything, the FFT display shows only background noise. The horizontal axis spans 150 kHz to 30 MHz, which Ichiken notes is the same range used in conducted noise standards. The vertical axis shows noise intensity, so a higher trace means stronger conducted noise.

With a plain power cable, the noise rose sharply across the band. Ichiken's comment was that a lot of noise was coming out.

6:14

The bundled ferrite-core cable: barely any difference

Next they used the ferrite-core cable that came in the box. On first look the result seemed almost the same. Comparing the traces directly, conducted noise appeared slightly lower below about 5 MHz. Ichiken hedges this: the difference could be caused by the poor reproducibility of the setup. Since there was a small decrease, the core might have some effect, but they were not confident about it.

7:20

A large ferrite core with a loop

For a stronger test, Ichiken looped the power cable and passed it through a large ferrite core. In principle, a bigger core has a larger cross-section, and looping the cable adds turns to the resulting inductor, so it should filter noise better. In practice, the spectrum again changed very little. Ichiken felt that measurement reproducibility was a bigger factor than the core itself.

To explain this, they measured the common-mode inductance of each configuration:

  • Cable without ferrite core: 4.0 μH
  • Cable with the bundled ferrite core: 5.5 μH
  • Cable looped through the large core: 150 μH

A core that the cable passes through only once barely changed the inductance compared with a bare cable, which matches the lack of noise reduction. Yet even the large core, with far higher inductance, left the conducted noise largely unchanged. Ichiken's conclusion for this supply was that adding a ferrite core alone does not seem to be effective.

8:12

A dedicated AC line noise filter

Ichiken then tried a power line filter containing capacitors and a 0.3 mH common-mode inductor. The low-frequency part of the spectrum stayed about the same. Above 500 kHz, however, the noise dropped substantially, although a peak around 20 MHz remained. Ichiken judged this a clear improvement and concluded that a dedicated AC line filter is a better choice than a ferrite core alone. They add that this type of filter reduces both outgoing noise and noise coming in from outside, and they call it quite essential in noisy environments.

9:02

Using the noise-cut transformer as the filter

The next experiment used the noise-cut transformer itself as the filter, with the circuit rearranged accordingly. For this setup, the power came from an AC power supply made by NF Corporation, and some background noise was visible even with nothing connected. Ichiken treats that as unavoidable.

With the noisy supply connected, low-frequency conducted noise was heavily attenuated, and the higher frequencies were close to background level. Ichiken called the result excellent, as expected from a noise-cut transformer. They also note that putting such a transformer in front of every device is unrealistic outside special situations, so in normal use a dedicated AC line filter is the practical option.

9:47

A properly made switching power supply

Ichiken points out that the supply tested so far spreads an unusually bad amount of noise. For comparison, they tested an ordinary switching power supply made by a reputable company, with no added filter. Its conducted noise was far lower from the start, and Ichiken says this is how a power supply's conducted noise should normally look.

Opening the supply showed why. Near the AC input there are capacitors, common-mode chokes, and other filter components. The power conversion stage still generates noise, but because the filter is built into the circuit, little conducted noise gets out.

A low-noise power supply

Last, Ichiken measured a low-noise power supply from Daitron, which the channel had covered in an earlier video. They wanted to see whether a supply marketed as low-noise also produces little conducted noise. The measured conducted noise was very low, which Ichiken called very high noise performance. They attribute this to the internal circuit, which is designed for soft switching. Because the supply generates little noise internally, less conducted noise comes out.

11:36

Conclusion

For the power supply tested in this video, Ichiken found that the ferrite core on the power cord could not attenuate conducted noise much, even with a large core. Adding a filter circuit afterward, such as a dedicated AC line filter, worked much better. They describe that approach as a coping measure, however, because it does not reduce the noise the source produces. Their final point is that serious noise control means designing the system so the noise source itself emits less, as the properly filtered and soft-switching supplies in the video show.