Does PCB Artwork Change Radiated EMI? Testing Common Layout Rules Against Measurements

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Overview

This session was recorded at the Ichiken Lounge at Techno Frontier 2026 (July 15–17, 2026), as part of a series themed "The Cutting Edge of In-Vehicle EMC in the Era of Electrification and ADAS." Its title was "How PCB Artwork Design Affects EMI: Verifying What Works and What Doesn't Through Actual Measurements," and the guest was an engineer from Ontec Co., Ltd. The question was simple: many layout rules of thumb are repeated as if they were settled, so which of them actually change radiated noise on a real board? The speaker's answer, based on a series of simple test boards, was mixed. Some rules held up clearly. Others made little difference. A few produced the opposite of what people expect, and in several cases the speaker said openly that they did not yet have a confirmed explanation.

14 min read
1:10

The Speaker and the Company

Ontec is headquartered in Osaka. Its printed circuit board business handles design, manufacturing, and assembly in-house, and a separate System Solutions business develops factory-automation products.

The speaker got an amateur radio license in fifth grade and used to buy parts in Osaka's Nipponbashi district to build radios. They joined the company in Heisei 1 (1989), when it was called ON Electronics Co., Ltd., and were assigned to artwork design for CRT televisions. At the time they drew layouts with paper and pencil at a drafting table, smoking as they worked. For roughly the past 20 years they have focused mainly on circuit board simulation, and the company runs a site dedicated to it, simulation-pcb.com. Simulation is still their main job, but this session was about the relationship between measured results and artwork.

The Test Setup

Testing layout effects on a finished product is difficult, so the speaker built a deliberately simple experimental board. It contains one 50 MHz oscillator, a 22 Ω damping resistor, and a 5 pF capacitor. Power comes from four AA batteries stepped down to 3.3 V by a linear regulator, so that the power supply itself would not be a noise source. The power supply board is shared, and the speaker built many variants of the oscillator board and swapped them in and out.

The measured quantity was radiated noise. Measurements were taken with the 3-meter and 10-meter methods under consumer standards. The speaker noted that many attendees were from automotive companies. Every result below applies to this 50 MHz clock, and the speaker said more than once that outcomes could change at higher frequencies.

4:12

Shorter Traces Were Not Quieter

The first rule tested was that shorter signal traces produce less noise. One board routed the 50 MHz clock as a microstrip line about 130 mm long. The other placed the components next to each other with the shortest possible wiring. The short-trace board showed slightly more radiated noise, the opposite of the expected result. The speaker's guess was that the long power cable probably had more influence on radiation than the signal line itself.

5:17

A Meander Trace Radiated Less

The second test compared a straight microstrip line about 140 mm long with a meander version about 293 mm long. The common expectation is that the meander would be noisier. It measured quieter.

The speaker stressed that they could not say for certain why. Their personal view is that parts of a meander face each other and carry current in opposite phases, so the magnetic flux partly cancels and radiation drops. The host pointed out that this assumes a 50 MHz signal, and the speaker agreed that results could change somewhat at higher frequencies.

6:43

Bypass Capacitor Routing: The Clear Result and the Puzzling One

The next test concerned the advice that current should flow through the bypass capacitor: from the IC power pin, through the capacitor, and only then down a via to the power plane. On the slides, pink marked the power line and green marked ground. The comparison board kept the distance from the power pin to the capacitor exactly the same and changed only the via location, so current did not pass through the capacitor.

The layout where current bypassed the capacitor showed significantly more radiated noise, as expected. The speaker explained that noise generated between the oscillator and the power supply leaks into the power path unless the capacitor sits properly in that path. The practical takeaway matched the usual advice: place bypass capacitors close, along the shortest path.

A follow-up test was less tidy. The speaker took one of the noisier layouts and redesigned it so current did flow through the capacitor. Radiated noise barely changed. The speaker had not confirmed why. One hypothesis was that the power pin and the power via are so close together that crosstalk occurs between them. Another suspect was that the ground-side route was not a flow-through route. A new experimental board was being designed at the time of the talk, with results expected around the fall. The speaker also said that when traces become long enough to couple capacitively, a design that does not route through the capacitor can sometimes be better. They described this result as specific to the case and hard to generalize.

9:18

Capacitor on the Back Side, and Rescuing It

Another common rule is to place the capacitor on the same side as the IC. Moving it to the back side increased noise, as people predict. The speaker attributed this partly to via inductance, since the path now runs through a via and gets effectively longer, and partly to the fact that this layout also lacked a flow-through structure.

In the next variant, the capacitor stayed on the back side but the routing was changed to flow-through: a via is drilled first, current passes through the bypass capacitor, and then it connects to the power supply wiring. Noise dropped by about 5 dB. The speaker concluded that when a capacitor cannot go on the component side, a flow-through structure through the via can still give good results. They added a practical limit: under a BGA package there is usually no room to add extra power vias at all.

Pi Filters and the Cost of Compact Layout

For cases where a back-side capacitor cannot be fixed that way, the speaker tried adding a CLC pi filter between the back-side placement and the power supply. The improvement was dramatic.

The first pi filter layout was spread out and took quite a bit of space. Artwork designers usually try to minimize area, so the speaker also tested a compact arrangement. It was 3 to 4 dB worse, though still under the regulatory limit. The speaker's interpretation was that noisy current flows in the section before the filter, and in the compact layout that section sits right next to the clean section after the filter, so noise couples across by crosstalk and radiates.

Their recommendation had two parts. Where space allows, use the ideal spread-out layout. Where the layout has to be compact, a compact pi filter is still likely to perform much better than leaving the filter out.

12:38

Paralleling Capacitors: Same Values Versus Mixed Values

Placing two identical 0.1 µF bypass capacitors in parallel turned out to be quite effective. The speaker then addressed the common practice of pairing different values, such as 1000 pF with 0.1 µF, on the assumption that the smaller value covers high frequencies.

According to the impedance curves they had seen in simulation, mixed values create bad frequency bands where performance is worse than with two 0.1 µF parts. They added that the ESR component tends to become significant and the result does not match expectations. To make mixed values work, they said you need PI (power integrity) analysis to tune the values so the impedance comes out as intended. Without that analysis, dropping in a 0.1 µF plus 1 nF pair to lower impedance is difficult to get right, and simply paralleling identical values is the quicker approach.

On adding a third and fourth capacitor, the speaker explained that parallel inductance halves with two parts and falls to one third with three. The benefit shrinks with each added part, so more is not necessarily better.

14:37

Capacitors Along the Power Line to Suppress Resonance

The speaker also tested four capacitors placed along the long power line running from the battery to the oscillator, intended to suppress resonance. Compared with the noisy same-side pattern, this improved radiated noise significantly, and the speaker thought it could be quite effective in practice.

Asked whether the values need careful calculation, the speaker said 0.1 µF should be effective enough. Their simulations suggested that changing the value would not make much difference. What does matter, they said, is ESL: the lower the ESL, the greater the effect.

15:41

Guard Ring Around the Clock

Moving to the signal side, the speaker tested a ground guard ring, sometimes called a shield, around the 50 MHz clock trace, grounded along its whole length. It improved radiated noise by about 4 dB. Both the speaker and the host were a little surprised that such a thin guard ring worked so well.

Routing the Clock in an Inner Layer

The common belief is that routing a signal in an inner layer reduces noise. The speaker moved the same clock trace to layer 3, sandwiched between ground layers above and below to form a stripline. Noise did improve, but less than the speaker had hoped. At some frequencies the level dropped sharply, while the peak frequencies changed little.

The host mentioned taking apart a PS5, where the CPU-to-DDR memory wiring sits on the surface layer or in an inner layer depending on the console generation. They wondered whether that choice came from simulation and trial and error. The speaker noted that this test used only 50 MHz, and said that for DDR4 or LPDDR4-class memory, where some people argue for inner-layer routing, they were starting to think that argument might be right.

18:07

Stitching Vias: Worse for Radiation, Better for Signal Quality

Another widely held idea is that adding ground vias reduces noise. Starting from the shielded trace, the speaker compared a version with a solid ground fill on the surface against versions with added ground vias along the shield. At a 15 mm pitch, results got slightly worse. At a 5 mm pitch, they also got slightly worse, though only by a small amount.

The speaker again said they could not be sure why. Their guess was that with many ground vias, current flows vertically through them in the same direction, the magnetic fields line up so that they repel, and this may make radiation worse.

The host asked whether signal quality would show something different. The speaker agreed. In simulations of transmission characteristics up to 20 GHz, there was a clear difference between boards with and without vias: more vias meant lower loss at high frequencies. The line was not impedance-controlled to 50 Ω, so it had a lot of reflection, but even so, more vias meant less loss. From a signal quality standpoint, more vias may be better.

Since the radiated penalty was only about 1 dB, the host asked whether it made sense to add vias freely for the sake of signal quality. The speaker said it depends on frequency and application. For RF work, many vias may be the better choice. For a 50 MHz clock like this one, they saw no need to be strict about adding vias over and over.

20:27

Crossing a Slit, and a Small Bridge

Routing a trace across a slit in the ground plane is said to increase noise, and the measurements agreed: radiated noise rose significantly. As a stopgap, the speaker added a ground trace on the component side that bridges the slit. Noise dropped to about the level of the board with no slit. The host and speaker both found it surprising that such a small bridge, rather than a full ground fix, was enough.

21:18

Right-Angle Corners

The last test addressed the claim that right-angle bends cause noise, sometimes explained as electrons colliding at the corner. The speaker said they had seen this claim in a book and did not believe it, so they built a board to test it. They compared a right-angle trace with one using a gentle rounded bend. The difference was around 0.5 to 1 dB, essentially unchanged.

The speaker clarified that they were not recommending right angles. At high frequencies, impedance drops at a right-angle corner and reflections may increase. Right angles also have a manufacturing drawback: etching solution tends to pool in the corner, which can lower yield. The point they wanted to demonstrate experimentally was narrower: at frequencies like this, a right angle does not by itself increase radiated noise. Asked where rounding the corners starts to matter, the speaker said that, based on a conceptual simulation, right angles become a problem probably above about 10 GHz, and they did not see a real issue below that.

23:01

When EMI and Signal Integrity Pull in Different Directions

In closing, the speaker said that from the standpoint of radiated noise, some results matched popular expectations and some did not. The via results were the clearest case of a split: EMC performance barely changed while signal quality improved. The host observed that EMI and signal integrity now seem nearly inseparable, and asked how to set priorities when they conflict.

The speaker called it a difficult problem. Signal quality is extremely important for guaranteeing performance, so one option is to prioritize signal quality and handle EMI by other means. On the other hand, addressing EMI early can make later work easier. Their answer was that it depends on the item being designed. Several of the day's puzzles remained open, including why the flow-through bypass redesign did not help, and the speaker expected the next experimental board to report results around the fall.