Russell Winter's Plan for Retiring Owners' Machine Shops: From Buying Shops to Building a Network

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Overview

Russell Winter, founder of US MFG, first described the venture on this show's radar at IMTS as buying machine shops and connecting them with software. About six months later, recording over coffee at Discourse Coffee in Milwaukee, Winter explained how that plan has changed. US MFG now aims to help other entrepreneurs buy shops from retiring owners and to link those shops into a collaborative, eventually employee-owned network. The conversation covers how Winter got into acquisitions, what the first four deals taught, what warning signs to watch for, and why Winter thinks community will scale better than acquiring shops alone.

17 min read

A Third-Generation Tool and Die Maker

Winter is a third-generation tool and die maker who grew up in a grandfather's tool and die shop that had already been operating for about 30 years by the time Winter was involved. Winter's father had been told he had to run the family business. Winter, by contrast, was raised to go do whatever they wanted, whether school or the military, and at first didn't plan to join the business, partly because of family-business drama.

That changed when the partners wanted to retire. Winter's father bought them out but didn't want to run the shop without Russell, so Russell came back and eventually bought the business from their father. Around that time Winter began talking with other shop owners and noticed how many were approaching retirement. That was the original spark for what became US MFG.

Four Acquisitions, Not Much Master Plan

US MFG started by buying four small manufacturers and linking them through software the company developed, so they could balance labor and workloads among themselves. Asked how those four were chosen, Winter said there wasn't much of a cohesive strategy at first. Winter was homeschooled and grew up in the shop and on a farm, and describes a habit of finding an opportunity and figuring out a solution. In practice, that meant talking with owners and, if they had no succession plan, proposing a deal.

The first company was the father's contract CNC machining business. The second was another machine shop, whose work Winter was comfortable with. Winter says the next two were more strategic. The third was a product line that relied on machine shops to make its parts, which fit what the group could already do. The fourth was a machinery dealership that refurbished and sold machines and provided support and maintenance. The reasoning there was that the group would have underutilized assets, and selling them in an orderly way through a dealership would beat a straight auction.

The host observed that the sequence looks like a sensible growth strategy in hindsight. Winter agreed that it "kind of morphed into that," but said the deals came about organically through people Winter already talked to. The dealership owner, for example, was the person servicing Winter's machines. Winter's early excitement, in their own framing, was a sense of "I can make any deal happen." Since then, Winter has learned that not every deal is a good deal.

Red Flags: Trust but Verify, and Culture First

Winter came into acquisitions without experience in M&A, and the main mindset shift was moving from simply trusting to "trust but verify." Winter acknowledged that sounds basic but said it was new to them. In practice, that means going over the actual financials with a finer-tooth comb and setting clearer expectations from the start. Winter said more clarity in the letter of intent and the asset purchase agreement "set[s] the stage for success."

Winter ranked culture as the biggest red flag, probably number one. Financials matter, but Winter pointed out that you wouldn't be looking at a deal at all if the numbers weren't there. Culture is critical in a rollup where the acquired business moves into an existing location and the teams have to work together. Even when the business stays where it is, Winter asks how willing its people are to innovate and change practices they may have followed for 40 or 50 years.

Asked how quickly that can be read when walking into a shop, Winter said it's something they are still figuring out. Winter's motivation is mission-driven: wanting to help people, provide good-paying jobs, and offer employee equity. That can lead Winter to overlook potential cultural misfits. The open question for Winter is how to judge whether someone is trustworthy and how to understand a company's culture in a short time, without spending four years building a relationship before knowing whether the deal makes sense. Asked whether their judgment had been solid so far, Winter estimated being "probably about 50% of the way there."

Finding Mentors, and a Mentor Who Became an Investor

One thing Winter has learned is to bring in people with more experience. Winter, who is 31, said being able to ask trusted contacts what they think of a person or a deal helps far more than doing it alone.

Winter has found mentors in a few ways. Some came through recommendations from people in the industry who suggested talking to someone who works in a particular area. If Winter feels a connection, Winter simply asks whether they could talk once a month or whenever a question comes up. "You don't get what you don't ask for," Winter said.

Another mentor came from pickup basketball, which Winter and Winter's spouse play twice a week. Winter says sports reveal a different side of people, including how they compete and treat teammates. One player stood out because he pushed himself hard, supported his team, and took responsibility when he failed rather than blaming others. That became a strong mentorship, and the man eventually became an investor. Winter cited a saying: if you want investment, ask for advice, and if you want advice, ask for investment. Winter's reading is that people are always willing to give advice, and if you actually take it, learn, and act on it, they start to see an investment opportunity. The host noted that this was the second guest in under a week to raise the same saying, after a startup founder from Pittsburgh.

Winter also recommended the SCORE mentorship program. Winter believes it is funded through the SBA and described it as a volunteer network connecting business owners with experienced people who want to give back. You choose the category you want advice in. Winter found it very helpful, and the host said they would link it in the show notes.

The Size of the Succession Gap

The host framed retiring shop owners as a once-in-a-generation entrepreneurship opportunity and asked where prospective buyers of any age should look. Winter cited figures from around 2022, when US MFG started. Based on Census Bureau data, Winter said there are about 100,000 small manufacturers with fewer than 20 employees owned by baby boomers, and that over half of them are estimated to lack succession plans. By Winter's arithmetic, that means around 50,000 companies without a succession plan.

Winter's first piece of advice is to "do what you know" and stay in a field close to your background. Running a familiar business is easier. It also earns more respect from sellers, for whom the business is deeply personal, "their baby for 40 years," and part of their identity. Sellers want to know a buyer has industry experience. That puts people who have worked in the trade for 10, 15, or 20 years in a good position. Winter encourages them to knock on doors, use the connections they already have, and consider raising succession with an employer who is 70 or 75, even if they never thought of having that conversation. Helping start those conversations is part of what US MFG is for, according to Winter.

Why the Mission Changed

Winter argues that small business ownership is often romanticized as the ultimate freedom. After buying the family company, Winter still has about a year left of payments to their father and said they made roughly half of what they earned as their father's employee, because now making payroll and staying late fell to Winter. In Winter's view, ownership is "a lot more beautiful" when you work with others and don't have to reinvent the wheel, since systems for growth and metrics already exist.

The value Winter sees is a network of collaborative owners. An individual could buy one to three shops alone or form a small group, but Winter asks listeners to imagine thousands of shops working together. Owners would stay incentivized as majority owners of their businesses while moving through the same process as a hundred others in the same industry, even if their specialties differ. The host described this as providing what most buyers lack: people running similar businesses who know exactly what they're going through.

Winter said the pivot came from trying the first approach. Winter was driving daily between Elgin, Hampshire, and Rockford, Illinois, running three shops in three cities about an hour and a half apart. There was no single "aha" moment. Winter got tired of being limited by their own capabilities and, through doing things and failing, learned where they were strong and weak. People who have spent years in shops may not understand the finance side or customer relationships, and because Winter had struggled in those areas alone, Winter concluded that support there would be a relevant resource. The more Winter has thought about it since, the more convinced Winter is that building a community will have more impact. The host added that entrepreneurs in cities like St. Louis, Kansas City, or Little Rock could build similar regional networks. Winter agreed that such shops are "literally everywhere," often in unmarked brick buildings with a few cars outside and some presses or CNC machines inside.

The Structure: Partnerships Under an Employee-Owned Network

Winter's goal is for US MFG to become an employee-owned holding company, or employee-owned network. Each operating company would be a partnership between an entrepreneur and US MFG, and US MFG itself would be the employee-owned layer, so all employees have a stake in the outcome. Winter said the network's success will ultimately depend on its people, who will share in the payout as owners. Winter would also like to publicize the story of acquiring the first four shops.

On the current status, Winter said they are talking with three or four entrepreneurs and a few businesses looking to sell. The goal for 2025 is five to ten deals added to the network, as proof of concept for the partnership model. The next step is finding the many people who, like Winter, could buy and run two to four shops.

Getting the Word Out

The host argued that awareness is the bigger obstacle and worried that it could become too late for many of these businesses. Winter shared a personal example. A family member had worked as a mold maker at one company for 30 years. When Winter asked about the owner's plans, the relative said the business was going to the owner's son. About a year and a half later, the relative called to say the shop was closing in 30 days because the son wanted to do something else. Winter sees cases like this as a loss of good jobs and of a healthy business.

Winter's approach to spreading the word includes podcasts, LinkedIn, networking, and trade shows. Winter described a woman who would be well suited to owning and running a manufacturing company but, when asked whether she had considered buying one, said she had never thought about it and wouldn't know how. Winter's response is that you don't have to know how if you partner with people who do. The most valuable thing an operator brings is understanding the business and how to grow it, and people need to be empowered to believe they can do it.

The host described a similar challenge with Manufacturing Happy Hour: avoiding an industry echo chamber. The host has been attending general tech and entrepreneurship events in different cities. They contrasted Milwaukee, which the host sees as still searching for its tech and entrepreneurial identity, with Pittsburgh, which is focused on robotics because of its history and Carnegie Mellon talent. In the host's view, regions need specific areas of expertise rather than a generic "tech-centric" label.

Shop Classes Are Coming Back

Winter said US MFG works with local high schools, where trades programs are returning after a period when, at least in Winter's area, they were shut down. Between Chicago and Rockford, Winter said many high schools are adding milling, turning, and 3D printing, and Winter recalls noticing this over roughly the past four or five years while cautioning they may not be the best person to date it. The host, who went to a high school without shop class before studying engineering, said hands-on classes would have helped, and noted hearing similar reports from Michigan's Upper Peninsula.

What Winter likes about the programs they're involved with is how closely instructors work with nearby industry. Boards of local business owners tell schools who they're looking to hire and ask for more turning work, Mastercam, or other region-specific software and skills.

Winter wants to go further and teach financial literacy and the business side alike. US MFG has consolidated its companies into one location, and Winter's ideal is for that site to serve as a training ground where graduates of skilled-trades programs can learn small-company business management in practice. Getting young people into manufacturing is necessary, Winter said, but teaching them finance and an ownership mentality would go a long way.

EOS, Open-Book Management, and Teaching Down the Line

Inside the business, Winter said they are in the middle of implementing EOS and the Great Game of Business, an open-book management approach, and building those principles into the company's SOPs. There is a personal-finance element too: teaching employees to treat their lives somewhat like a business, with money in and money out, on the principle that you can't improve what you don't measure. Winter's method has been to learn the material, then deepen that learning by teaching the general manager, and then have the GM teach the next shop employee brought into the process.

What the Software Does

Asked for a high-level view of the software, Winter traced it to a pain point from growing up in a small machine shop: feast or famine. The shop was either slammed or dead, while the shop across the street might be busy when theirs was slow. In a network of cooperating shops, balancing those cycles becomes valuable, so the software supports sending both work and employees between nearby locations. Winter noted that work can travel farther, while employees usually stay based out of one location. Along with streamlining ISO work and handling tracking and management, the software's main job, as Winter describes it, is balancing workflows and labor among similarly situated companies with similar capabilities.

Having Fun, and a 17-Part Fixture

Asked what the host hadn't covered, Winter brought up having fun. Winter gets much more done when enjoying the work and gets fired up by contributing to something bigger than themselves. The culture Winter wants is one where people laugh, enjoy working together, and take on challenging work. Winter believes many people want exactly that: a challenge they can fully apply themselves to and make a difference.

On what was fun in the shop, Winter described programming and getting fully immersed in a project. Tool and die work involves close tolerances and many details, which Winter compared to a flow state in sports. Negotiating with sellers and working on financials was a different kind of fun, centered on building relationships and mutual trust. In both, Winter tends to focus on one or two things and go deep.

The project Winter remembers most is a complex workholding fixture: 17 parts and nine stations or clamping positions, with many Mitee-Bite clamps and wire EDM work to hold the part in different positions. It took about a month. The satisfaction, Winter said, came from realizing it would let them do ten times as much work because of the time spent designing it. It was a small family shop, so Winter did everything: modeled it, wire-burned it, machined it, assembled it, and put it into use. Winter finds being involved at every stage of a project especially satisfying.

That thread runs through the conversation. Winter has moved from building parts to building a company and now to building a network. Whether the partnership model works will be tested by the five-to-ten-deal goal for 2025. How to judge a seller's culture and trustworthiness quickly remains, by Winter's own account, something still being learned.